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Stroking
the King
Words:
Kirk Herbert
Nothing
to do with the more obscure sexual habits of a certain Mr Presley but
a description of a total performance upgrade for Harley-Davidson's Road
King.

TUNING
MILWAUKEE'S FINEST is always a controversial subject and everybody has
an opinion: one man's recipe for the ultimate power package is another man's
unrideable money pit. I have always been a factory man, so wherever possible
I like to get my power with manufacturer's development costs already taken
care of and full warranty in place: off the shelf bolt-on power with reliability
thrown in for free.
Which brings us back to the FLHR conversion.
Why a Road
King, you might ask? Surely there must be more likely candidates for this
conversion.
Well yes,
there is. Take the FXDX, for instance: light, agile, adjustable suspension
and nice soft compound tyres, and having already carried out this conversion
on an FXDX I found it to be extremely rapid in every sense of the word.
Fun is the word I would use to describe that incarnation, but to qualify
that statement I would say it was fun in the say way that borrowing a
highly tuned race bike for the afternoon would be. Yes, it was a blast
with the front wheel in the air and the rear wheel spinning as you changed
into third gear, but I'm not sure I could live with that sort of urgency
in everyday riding situations.
So
needing to find a likely candidate that can harness all the power this
conversion unleashes, a bike that can convert all that extra torque into
all day useable power, the FLHR is the natural choice: a stable, well-balanced
bike capable of translating what your right hand is doing into a language
your rear tyre can understand.
Lets look
at the hardware needed to carry out this conversion.
Firstly,
and most importantly, is the stroked crankshaft. Stroked in this context
effectively means a greater distance between the small end centre and
the crank pin, giving you extra leverage. Think
of it as sliding a tube over the end of a spanner to remove a seized nut,
it's all about more turning force.
The increased
length in this case is 3/8 of an inch taking overall dimensions to 4 3/8
of an inch, this combined with the 3 7/8 pistons and 1550 barrels give
us an overall capacity of 103cui (1.7 litres?!?), and compression ratio
is up to 10:1.
In
layman's terms we have a deeper breathing motor, with a greater turning
force.
The old
adage goes "There ain't no substitute for cubes" and it still
rings true, this lift in capacity allows the engine to do more work at
less rpm, giving a less hurried, lazy feel to the riding experience.
To compliment
this increase in torque, new camshafts are added, and the 258 lift Screamin'
Eagle cams offer greater lift and added duration (effectively lifting
the valve further off its seat for longer), giving the engine more punch
throughout the rev range and, more importantly, holds on to the power
for longer: useful
in those situations where you find yourself halfway through overtaking
something when another something comes the other way. That's the time
you don't want to fall off the end of the power curve: the uprated cams
will keep you pulling all the way to the redline.
The
revised Screamin' Eagle cylinder heads have redesigned, flow-tested port
shapes to speed up the flow of mixture, and the bath tub combustion chamber
is to retained to ensure good burn rates, and an even flame front.
Induction
is the next area to look out and in my opinion there is only one carb
to consider: the flat slide Mikuni. This carb has been around in different
guises for years and is always the first choice for people looking for
instant response and good driveability. Back in the old days, the complaint
most levelled at the Mikuni was its perceived heavy throttle action, but
not any more, a roller bearing now ensures that the action is smooth and
surprisingly light. This carb stands alone in offering a bolt on solution
to people who need a little more urgency than the stock 40mm CV can offer.
Don't
get me wrong the stock carb is a very capable unit when correctly jetted
and is adequate for most applications but it will never match the flat
slide for instant response. Open the throttle on your CV carb and while
you wait for the vacuum to lift the slide and the fuel to be delivered,
the guy with the flat slide has already gone, quicker than John Leslie
leaving the "This Morning" studios.
The 45mm
Mikuni was the carb of choice on this conversion, as the 42mm variant
was found to be lacking when faced with the demands of the stroked motor.
There
are other components that complete the package: heavy duty studs, uprated
ignition module and coil, roller rocker arms, and a free breathing exhaust
and air filter.
So what
it like to ride?
Well the
first thing that hits you is wave after wave of pure torque, a 65% increase
in torque is always going to feel good. Open the throttle anywhere in
the rev range and you are rewarded with a surplus of power, and this is
why the conversion suits the Road King so well: a planted, stable motorcycle
that carries its weight low is what's required to ensure that the most
is made of the power available. Two-up, loaded with a fortnight's luggage,
tickets for the Euro-Tunnel safely in pocket, there is no better bike
for barrelling across Europe.
This
combination of tuning parts also puts to bed the fallacy that tuned bikes
are hard to live with, this FLHR is just as happy in city centre traffic
as it is on the open road, no matter what the provocation, the bike refuses
to get hot under the collar and behaves impeccably throughout.
The increases in horsepower is less important but still relevant. Up from
65hp to a shade over 100 is a healthy increase and is felt in all situations,
and anything Japanese or Italian will be in for a shock up to around 60mph.
While they are trying to get the power down in the traffic light grand
prix, you will be away and changing into second.
So there
you have it: a conversion that has enough power and torque to keep every
type of rider happy, and which comes with the peace of mind that only
a manufacturer of Harley's status can give. Cost? Well in this final specification,
around £4,500 but you could get around 80% of the power for closer
to £3k. The beauty of this set-up is that you can chose the components
that match your riding-style and your wallet and build on them.
So what
are you waiting for, the power is out there!
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